What is MA-4018 (AlSi7Mg) used for?

MA-4018 (AlSi7Mg) is an aluminium welding wire for joint and repair welding of AlSi7Mg castings and for wire arc additive manufacturing (WAAM). The silicon content of the filler should match the cast alloy as closely as possible. The weld metal can be heat-treated: tensile strength rises from 140 MPa as welded to 310 MPa in condition T6.

  • Classification: EN ISO 18273: S Al 4018 (AlSi7Mg); material no. 3.2371
  • Weld metal (typical): Rm 140 MPa as welded, 310 MPa in T6; Rp0.2 80 MPa as welded, 250 MPa in T6; A5 2 % as welded, 4 % in T6
  • Diameters: MIG wire 1.2–2.4 mm, TIG rods 1.6–5.0 mm (1,000 mm long)
  • Packaging: spools from 0.5 kg (S 100) to 40 kg (B 400); drums: Eco drum 80 kg, Jumbo drum 140 kg, Jumbo XL drum 240 kg; TIG rods in 2.5 kg tubes or 5/10 kg boxes

Datasheet - Rod/wire electrode for Aluminium

Typical composition in %  
Si 6,50 - 7,50
Fe < 0,20
Cu < 0,05
Mn < 0,10
Mg 0,50 - 0,80
Zn < 0,10
Be < 0,0003
Ti 0,10 - 0,20
Others < 0,05
Others total < 0,15
Classification  
EN ISO 18273 S Al 4018 (AlSi7Mg)
Material No. 3.2371
Remarks

Welding of sand and permanent mould castings. The physical properties can be improved by heat treatment.

Use our  material calculator to find the suitable filler wire for your welding application.

Physical properties of pure weld metal (Approx. values)  
0,2 % yield strength Rp0,2 [MPa] F: 80, T6: 250
Tensile strength Rm [MPa] F: 140, T6: 310
Elongation A5 (Lo=5d0) [%] F: 2, T6: 4
Test temperature [°C] 20
Welding position
PA, PB, PC, PD, PE, PF
Shielding gas
I1, I2, I3 (Argon, Helium or Argon/Helium-mixtures)
Polarity
MIG =+, WIG ~
Dimensions  
MIG-wires [mm] 1,2; 1,6; 2,0; 2,4
TIG-rods [mm] 1,6; 2,0; 2,4; 3,2; 4,0; 5,0
Packaging
Spools Packaging units
S 100 / 0,5 kg 20 spools = 10 kg (Box)
S 200 / 2 kg 4 spools = 8 kg (Box)
S 300 / 6 kg 56 spools = 336 kg (Pallet)
B 300 / BS 300 / 7 kg 56 spools = 392 kg (Pallet)
B 400 / 18 kg 28 spools = 504 kg (Pallet)
B 400 / 40 kg 15 spools = 600 kg (Pallet)
Drums Packaging units
Eco drum 80 kg 2 drums = 160 kg (Pallet)
Jumbo-Drum / 140 kg 2 drums = 280 kg (Pallet]
Jumbo XL-Drum / 240 kg 1 drum = 240 kg (Pallet]
TIG-rods Packaging units
2,5 kg tube 225 tubes = 562,5 kg (Pallet)
5 kg box 120 boxes = 600 kg (Pallet)
10 kg box 60 boxes = 600 kg (Pallet)

TIG-rods are packed in tubes of 2,5 kg or in boxes of 5 or 10kg. The length is 1.000 mm. Each rod is stamped on one side with MIGAL.CO and the alloy number.

MIG wires

Designation Item number Quantity in
stock [kg]
Wire electrode MA-4018 AlSi7Mg D=1,2mm M3,4018,03,12 140
Wire electrode MA-4018 AlSi7Mg D=1,6mm M3,4018,03,16 371
Wire electrode MA-4018 AlSi7Mg D=1,2mm M3,4018,04,12 Not in stock
Wire electrode MA-4018 AlSi7Mg D=1,6mm M3,4018,04,16 Not in stock
Wire electrode MA-4018 AlSi7Mg D=1,2mm M3,4018,09,12 Not in stock

TIG rods

Designation Item number Quantity in
stock [kg]
TIG-rods MA-4008 AlSi7Mg D=1,6mm M3,4018,13,16 270
TIG-rods MA-4008 AlSi7Mg D=2,0mm M3,4018,13,20 300
TIG-rods MA-4008 AlSi7Mg D=2,4mm M3,4018,13,24 240
TIG-rods MA-4018 AlSi7Mg D=3,2mm M3,4018,13,32 160
TIG-rods MA-4018 AlSi7Mg D=4,0mm M3,4018,13,40 260
TIG-rods MA-4018 AlSi7Mg D=5,0mm M3,4018,13,50 580